TRUFLAME (Welding Equipment) Ltd. - Rail Equipment

TCT rail cutting saw - advanced rail cutting equipment plus rail heaters, rail sheers and aluminothermic pre-heating kit.

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ISO9001 Certificate Number  4433

 

 

EXCEL file [Download Rail Equipment Price List] (.xls file, opens with Microsoft Excel)

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LATEST PRODUCT: TCT Rail Cutting Saw

Truflame have for some time now, been working with Metronet on the development of our TCT Rail Cutting Saw, and over this period have made significant improvements to the original unit that received Network Rail approval back in 2003. {certificate No PA05/01478}

The unit now has a new cutting angle which has reduced the amount of material that is removed at any one time, thus improving the life of the blade, the unit also now benefits from an additional 150rmp from its 110v motor this gives the unit additional performance and ensures a smoother cleaner cut.

The unit is available for demonstrations right now - see below for spec on this unit.

Features and Benefits   Specifications
Increased accuracy   110V TCT CUTTING SAW
Less operator fatigue   14" TCT Blade with full blade guard
Reduced weight of the unit   TCT Saw weight 16.08kg
Cuts from one side every time   Mounting bracket weight
TCT Rail Cutting Saw

For more information or to arrange a demo just get in touch, go to our [contact page].


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Rail Heater Range:-


Standard Unit

This unit has a 430mm ribbon burner and incorporates a variable flame system, which allows the flame pattern to be angled to influence where the flame hits the rail.

This unit weights 9.2kg.

  Rail Heater - Standard Unit

Standard Unit (with heavy duty frame)

This unit has a 430mm ribbon burner and incorporates a variable flame system, which allows the flame pattern to be angled to influence where the flame hits the rail.

This unit also benefits from a heavy duty frame which sits lower on the track with the burner parallel to the head of the rail for ultra fast pre-heats 343 deg C in under 12 mins.

This unit weights 13.7kg.

  Rail Heater, Standard Unit with heavy duty frame

Extended Unit (with heavy duty frame)

This unit has been manufactured to work along side the ESAB Railtrac Bv welding unit (pictured with heater).

This unit has a 850mm ribbon burner and incorporates a variable flame system, which allows the flame pattern to be angled to influence where the flame hits the rail.

This unit also benefits from a heavy duty frame which sits lower on the track with the burner parallel to the head of the rail for ultra fast pre-heats 343 deg C in under 12 mins.

This unit weights 19.76kg.

  Extended Unit with Heavy Duty Frame

For more information or to arrange a demo just get in touch, go to our [contact page].


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Portable Rail Sheer

Truflame are currently developing a newly designed light weight rail sheer.

A working prototype (see picture below) has now been trialed at our onsite stillage and has proved to be successful and very easy to operate.

The unit however, in its present form is not able to perform wide gap sheering due to insufficient clearance between the sheer jaw's, we are however now increasing the frame length to allow wide gap welds to be cut and anticipate having a fully operational unit available for demonstrating by mid to late April.

Specifications   Current After Modification to cut wide gap welds
Dimensions:   660mm x 420mm (this will increase to 720mm x 420mm)
Weight:   29.24kg (this will increase to 29.85kg after modifications)

Portable Rail Sheer

Power pack options:

  1. Will run of any existing hydraulic power packs currently in use by operator (700bar req)
  2. Supplied with 110v hydraulic pack push button operated (10kgs full of oil)
  3. Supplied with hand operated pump (7kg full of oil)


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Aluminothermic Pre-heating Kit


HI-LO

Aluminum thermal welding kit

 



For more information or to be one of the first to see a demonstration please [contact page].

** Stock Rail products available for prompt delivery.**

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